Servo Ultrasonic Welding Machine - Product Detail

Product Overview

Our Servo-Driven Ultrasonic Welding Machine delivers industry-leading precision and repeatability for plastic assembly applications. Equipped with an advanced servo control system, it supports multiple welding modes and real-time quality monitoring, making it ideal for automotive, electronics, medical, and packaging manufacturing.

Key Features

1. Multi-Mode Welding Control

Time Mode — Weld by fixed duration for straightforward applications
Pressure Mode — Weld by applied force threshold for consistent joint quality
Depth Mode — Weld by precise collapse distance for dimensional accuracy

2. Dual Trigger Methods

Position Trigger — Activates welding when horn reaches programmed height
Pressure Trigger — Activates welding when contact force meets set value

3. Real-Time Quality Monitoring

Continuous monitoring of welding time, pressure, and weld depth — every cycle is measured and compared against tolerance windows for 100% in-process quality control.

4. Data Logging & Export

Built-in data recording system stores welding run parameters and results. Historical data can be exported for traceability, process analysis, and quality documentation.

5. Overload Pressure Protection

Maximum load capacity ≤ 300 KG with automatic overload protection — safeguards tooling, parts, and machine structure from excessive force damage.

6. Anti-Crush Hand Safety

Integrated hand-protection system triggers at ≥ 100 N (adjustable parameter) — immediately retracts the horn when unexpected resistance is detected, protecting operators during setup and production.

7. Horn Recipe Memory

Store and recall multiple welding parameter recipes (horn / tooling presets) for fast product changeover. Minimize setup time and ensure consistent results across different parts.

Technical Highlights

Parameter	Specification
Welding Modes	Time / Pressure / Depth
Trigger Modes	Position / Pressure
Quality Monitoring	Time, Pressure, Depth
Max Load Protection	≤ 300 KG
Anti-Crush Protection	≥ 100 N (adjustable)
Data Management	Recording, Storage, Export
Recipe Storage	Multiple horn parameter presets
Drive System	Servo motor precision drive
Working Frequency	15 KHz / 15 KHz / 20 KHz / 20 KHz
Output Power	2000 W / 3200 W / 2000 W / 2600 W
Language Selection	Chinese / English
Power Supply	Single-phase AC 220V, 50Hz
Output Voltage	0–3000V AC
Welding Head Stroke	80 mm
Automatic Frequency Tracking Accuracy	± 5 Hz
Mold Frequency Range	± 250 Hz
Lift Mode	Manual
Overcurrent Protection (Current / Time)	15 A / 100 ms
Overheating Protection Temperature	85 ℃
Machine Dimensions (L×W×H)	730 × 650 × 1750 mm
Machine Weight	Approx. 100 KG

Applications

Automotive plastic components
Electronic enclosures & connectors
Medical device assembly
Packaging & disposable products
Household appliance parts

Servo Ultrasonic Welding Machine

Product Summary